I had a new engine installed last June (Beta 20) and up until a couple of weeks ago it ran perfectly. One day after about 3 hours running, the engine suddenly ran unevenly at about 1400 rpm but opening or closing the throttle restored normal running. Each time the throttle was set to about 1400 rpm, the problem returned. Suspecting a fuel problem, the engine was serviced with all filters replaced, the only thing of note was some blackening of the air filter. The exhaust lagging was removed, no evidence of a leak was seen but all joints were externally sealed with high temperature silicone and the lagging replaced. After 3 hours running, the problem returned and any attempt at 1400 rpm resulted in uneven running. After a further 6 hours running, it was noted that the water level in the expansion tank had increased and the new air filter was once again becoming blackened on its outer surface. The next days cruise was about 6 hours during which the problem returned as before and when the engine was cooled, the water level in the expansion tank was overflowing when the cap was removed.
RCR engineer attended and said the blackening on the air filter element was normal, bled the skin tank which let out a fairly large amount of and returned the water level to normal. His opinion was that the problem was caused by air in the system despite 200 trouble free hours since installation.
Any ideas would be most welcome.